Purpose:
Completion and repair of oil & gas wells
Operations performed:
- mobile moving from well to well;
- assembly and disassembly of control head with the main and auxiliary hoist;
- round trip with sucker rods, tubing and drill pipes;
- mechanized spinning-up and uncoupling of tubing and drill pipes;
- construction of cement bridging in holes through derrick manifold;
- drilling-out of sand plugs and cement bridging with the help of mechanical or hydraulic drive rotary;
- fishing and other works;
- flushing-out of wells through the derrick manifold;
- breakdown elimination;
- milling of the metallic parts of drilling equipment fallen into the well;
- well development after drilling completion.
Design features and advantages:
- drawworks is equipped with cable layer that provides uniform wire winding;
- a flange for connection of drawworks emergency drive is provided;
- chassis engine emergency stop from operator’s control or remote control console;
- extension of the derrick upper section is performed by hydraulic driven winch from the remote control console;
- hydraulic driven winch is used for auxiliary works;
- double action hydraulic jacks for leveling the rig;
- reverse reducer of transmission of rotary table is installed;
- drive for mechanical rotor is provided;
- drawworks chain drive is in the closed oil bath;
- Hydraulic system is dual-profiled:
1-profile is designed for carrying out auxiliary operations (rig hoisting, derrick lifting, derrick upper section moving-up, hydraulic control valve operation, auxiliary drawworks operation)
2-profile - hydraulic rotor operation, hydraulic wrench operation.
Base set
- KrAZ 65053 chassis;
- Drawworks with cable layer and emergency drive connection flange;
- Derrick;
- Hydraulic breaker;
- Manifold pipe raiser with gooseneck on derrick;
- Computer complex PTK IVE-50-MB;
- Operator console with shelter;
- IVE-50-20 weight indicator
- Calf line stock drum;
- Auxiliary drawworks.
Technical specifications
| Lifting rig | |
| Maximum allowable load on hook, kN (tf) | 785 (80) |
| Nominal well drilling depth | 2000 meters (when drilling with string 24 kg/m) |
| Nominal depth of wells for development and repair | 4000 метров (tubing 14 kg/m) |
| Assembly-transportation base of the rig | KrAZ-65053 |
| Machinery drive | From chassis engine |
| Drawworks single drum with disc (axle) pneumatic clutches, double speed chain drive in oil bath | |
| - chain | Double-row |
| - number of gears | 4 (control from operator’s station) |
| - traction power, kN (tf) | 132,4 (13,5) |
| - hook block lifting speed, m/s | 0,2...1,54 |
| drawworks brake | Double - belt - spot - type with manual and pneumatic drive |
| Derrick - double-section – telescopic with open front face: | |
| - height from ground to crown block axis, m | 23,45 |
| Tackle system: | |
| - tool set | 3 х 4 |
| - tackle multiplicity | 6 |
| Auxiliary hydraulically driven drawworks: | 1,5 tf with accessories directly through pulley block |
| -allowable load on hook, kN (tf) | 29,4 (3) |
| Rig platform: | With folding bypass bridges at both sides and level meter. |
| - operator’s station | With wind shield |
| Hydrosystem: | With an oil-heater in hydraulic tank |
| - number of pumps | 2 |
| - range of working pressures, (kgf/cm2) | 160-200 |
| Leveling jacks: | Hydraulic, double-action |
| Pneumatic system | Power supply from chassis pneumatic system |
| -working pressure, (kgf/cm2) | 7 |
| Overall dimension of the rig in transit condition, mm | 14 000 х 2 800 х 4 000 |
| Weight in transit condition, kg, not exceeding | 31 500 |
Options – supplementary equipment supplied on demand in complete set with the lifting rig:
- Manifold lift with gander on drawworks;
- Rotary base for well-workover operations;
- Base template;
- KPR-12P wrench spinning-up and uncoupling of pump-compressor pipes;
- Mechanical rotor drive reverse reducer;
- Machine spinning wrench KMB-M;
- Spider; Rotor RGP-140; Rotor 9UPA51 with drive shaft;
- Rotor R-250 with drive shaft;
- Rotor R-400 with drive shaft;
- Swivel VB 80;
- Drilling hose 9m;
- Straps set;
- Wrenches for pump-compressor pipes and beams;
- Auxiliary hydraulic breaker of thread connections;
- Height adjustable wellhead ground for well-workover operations;
- Receiving bridge;
- Mud tank;
- Tool set.